IRT 3000

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IRT3000 52/2014

• Mechatronics migrates into the domain of invisible to the eye
• Optimizing variable assembly and manufacturing processes for 100% quality control
• ABB's FlexMT™ improves the utilization of manufacturing processes up to 60 %
• Demolding and further processing of composite products
• Polymeric product strength analyses account for the orientation of glass fibers
• Haas Automation partners with Scuderia Ferrari
• Using 3D-optical measurements in tool and mouldmaking
• Integrated manufacturing of sheet-metal products
• Growth using less resources
• Battery-powered welding – a world novelty
• APT&T helps Nissan increase the production capacity

Content

5

Editorial

Editorial

Manufacturing and Logistics

 

29

Ducati's quality award goes to Hidria

 
24

FINNO project to compare and improve the innovation potential of enterprises

22

Summer school of mechanical engineering

19

Ideas for new products for the Slovenian industry developed at the Faculty of mechanical engineering

16

Mechatronics migrates into the domain of invisible to the eye

 Micro- and nanomechatronics are soon to give a tremendous boost to the process of miniaturization. Gaining the ability to precisely control atoms, molecules and objects on nanometre scale, it will be possible to build devices and systems now difficult to even imagine. Nanotechnology is able to contribute to a greater efficiency of mechatronic systems, safety, reduced energy consumption and miniaturization.
The deployment of nanotechnology will also elevate the efficiency of manufacturing. Nanotechnology will make it possible in the future to build various nanosensors, while the microelectromechanic systems (MEMS) will migrate to the domain of nanoelectromechanic systems (NEMS) as nanotechnology is integrated. Janez Škrlec 

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14

Mori Seiki and BTS Company part ways

 

13

Implementation of developmental achievements in micro and small enterprises is a must

12

Section of metalworkers with the Chamber of Craft and Small Business of Slovenia invites to a professional conference

Pulse at Home

 
8

Interview: Patrick De Vos MSc, head of technical education at Seco Tools AB corporation

 

36

Strict safety of operation

44

Optimizing variable assembly and manufacturing processes for 100% quality control

 The article describes a manual assembly process using intelligent inputs, assembly cell design and assembly process evaluation methods to ensure product quality and traceability, ergonomy, productivity and work safety. Electronic screwdrivers, 2D-code engraved on subassemblies and machine vision were the intelligent inputs used in the pilot implementation of an assembly cell in company Poclain Hydraulics, d. o. o. As more experience is gathered, these inputs will also be embedded in other assembly cells, helping to optimize other manufacturing processes as well.
Poclain Hydraulics, d. o. o. from Žiri offers a wide palette of hydraulic valves for open and closed circuits, as well as special valves and blocks. The assemblies are relatively complex, demanding a high quality level both in manufacturing and in assembly and operational tests, as well as necessitating the flexibility in variable, small-batch, manual assembly processes.   

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43

Unitronics SAMBA™ – the solution for a modest budget

 

42

Beckhoff EL7211: new servodrive as a compact EtherCAT module

41

MICO+ to improve the energy balance

38

Three reasons to select NI for your next measurement

50

VDMA – Information days – Assembly workplace

52

An optoelectronic sensor that detects everything – even a hole

53

ROEMHELD presents the smallest compact clamping device currently available

54

Mitsubishi Electric PLCs provide control heart of AGVs at automotive engine block assembly plant

56

The first ROEMHELD application for HILMA technologies presented

57

Among the world elite

57

Compact PLC

 

66

ARBURG – efficient manufacturing from A to Z

65

Arburg family day attracts about 6500 visitors

64

Demolding and further processing of composite products

 In previous issues we have discussed what are the composites, their basics and some manufacturing processes. Once resin polymerises to form the final product filling a cavity/mould, the product must be removed from the mould properly.
This would be impossible without first preparing the mould with special chemicals known as the mould-release agents. These coatings prevent the product from sticking to the mould surface. Different mould-release agents are used according to the type of mould material, and mould-release agents also differ in heat treatment. Products that solidify at high temperatures usually require a completely different mould-release agent than products that solidify at room temperature.   

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Non-metals

 

59

Development of Rotorlock locking system for wind turbines continues

 

58

ABB's FlexMT™ improves the utilization of manufacturing processes up to 60 %

 ABB, the leading provider of turnkey automation solutions, presents its latest innovation: FlexMT. It is a standardized, yet flexible robotic solution that sets new standards in automation of manufacturing processes and improves the utilization of machines by up to 60 percent.
It is available in two variants: FlexMT 20 (20 kg/reach 1,65 m) and FlexMT 60 (60 kg/reach 2,05 m). FlexMT’s robot controller is fully integrated into the control cabinet. FlexMT is a well tested engineering solution and a reliable solution for automation. Mihael Debevec 

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69

Targeted presentation of KraussMaffei's small machine line

68

MORETTO at FAKUMA 2014

67

BOY presents technical applications for the first time

67

Coperion K-Tron: careful dosing of pellets, granules and bulk material

66

WITTMANN BATTENFELD: new SmartPower!

70

motan-colortronic introduces a new series of METRO G material loaders

70

ENGEL at Fakuma 2014

71

DuPont at Fakuma

72

ProTec Polymer Processing

72

WINDSOR – precision and economy on a fully electric injection moulding machine

 

73

Polymeric product strength analyses account for the orientation of glass fibers

 The number of glass-fibre reinforced polymer products is increasing. The need for strength analyses of such products is also on the rise. Glass-fibre reinforced polymeric products exhibit orthotropic material properties, which are often neglected or simplified and this leads to inadequate results of strength analyses.
The article presents a concrete example to underscore the need to consider glass-fibre orientation in mechanical analyses. The results of numerical analyses accounting and not accounting for the orthotropy and orientation are presented, and the results are compared to experimental tests.   

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78

News from Meusberger

79

KraussMaffei at Composites Europe

82

BMW Landshut puts ENGEL v-duo into operation

 

Toolmaking and machine building

 

84

CoroMill® thread milling cutters

84

Seco X4 grooving and parting-off system stabilises small parts machining

86

New thin cut-off wheels from PFERD

86

Seco 150.10 Jet parting-off blade expands Jetstream Tooling® capabilities

 

90

Haas Automation partners with Scuderia Ferrari

 Haas Automation, the largest manufacturer of CNC-machines in North America, has partnered with Scuderia Ferrari, the most successful team in the history of Formula 1.
The cooperation began with the 65. British Grand Prix in Silverstone. Haas Automation is featured on the lower sidepods of the Ferraris driven by Fernando Alonso and Kimi Räikkönen, two Formula 1 World Champions. Haas Automation logos will stay on the vehicles throughout the remaining 2014 Formula 1 season and for the whole 2015 season. 

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92

M – STORE tool management system

 

96

Using 3D-optical measurements in tool and mouldmaking

Year by year, the toolmaking technology and the buyers of castings are displaying harder demands. In order to meet these demands and achieve the best quality, our company has acquired a GOM ATOS 3D-measurement optical camera. With this camera, we are able to measure surfaces and to compare theoretical 3D-models.
It is commonly used in the design departments, tool shops, foundries and manufacturing departments. ATOS Professional software provides us with plenty of possibilities for data processing. We are able to measure deviations from theoretical values, wall thickness, position of holes and cylinders, perpendicularity, symmetry ... Matej Samec 

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99

XEBEC Brush™ Crosshole ceramic deburring tools

100

Seco Double Octomill™ High Feed optimises roughing operations

 

Metrology & Quality

 

102

Gorenje helps reduce the number of thermal power stations in Europe

106

Testing clean rooms and other controlled environments

109

GOM V8 for even better 3D-reproduction

110

Pub owners, beware! Check if your glasses fit the metrology requirements

 

Advanced Technologies

 

113

Integrated manufacturing of sheet-metal products

 Company growth is often interpreted as expanding the working premises and hiring new staff. Hiring and expansion are in fact really a consequence of blooming supply and demand. Often however, not enough attention is given to CAD- and CAM-systems, the pillars of every mechanical engineering company.
We will focus on the providers of sheet-metal cutting services. The company's workflow begins with an order. The orders are forwarded to the technologist, who classifies them according to the material and delivery date (this often involves a pile of paper accumulating on their desk). The technologist than finds and loads CAD-files, recorded on the work order, and uses software to nest the products on an appropriate piece of sheet metal.   

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116

Epson presents a new generation of Ink Tank printers

 

117

Growth using less resources

The depletion of resources has already led to inflating prices of oil, gas and metals, soon to be accompanied by the most precious recourse – water. New solutions are necessary to ensure economic growth under the terms of reduced consumption and improved environmental protection.
The world population rises by about 80 million every year – the population of Germany. In 2030, there are going to be 1,4 billion people more on Earth. The United Nations estimate 9,3 billion of people will be living on Earth in 2050, i. e. 2,3 billion more than today, and most of them in developing countries and on emerging markets. Esad Jakupović 

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121

AMD FirePro W8100

121

Ashur – a safe portable drive

122

Dell Data Protection: Cloud Edition and Dropbox for better operations

 

Welding and cutting

 

124

Laserline's 40 kW diode laser

124

Trumpf and Sisma to develop systems for 3D-printing of metal components

124

LZH develops a glass welding process

124

Selective laser micromelting in Hannover

 

124

Battery-powered welding – a world novelty

 Lorch is revolutionising electrode welding with the new MicorStick welding source, enabling battery-powered welding in the field. MicorStick welding sources are able to operate connected to the mains, or to a separate Mobile-Power 1 battery system.
MicorStick 160 is a capable single-phase welding source, offering all features of other Micor inverters used in industrial applications, repairs and structural welding.

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126

Flame brazing of aluminium

128

Riland – Cloos presents a partnership for success

128

The influence of welding rate and torch position in GMAW

129

2- and 4-phase GTAW control method

130

Fronious expands the usable process window for CMT

130

Additive manufacturing technologies for greater efficiency of aircraft engines

 

Pulse Abroad

 

132

EuroBLECH 2014 to open doors in October

133

SAMIT 100 – a starting point for improved collaboration and a foundation for a better and safer future

 

148

APT&T helps Nissan increase the production capacity

 By automating one of their existing press lines with AP&T's help, Nissan Sunderland Plant is planning to increase the company’s production capacity by about 900,000 large car body parts a year.
Nissan's facility in Sunderland is one of the largest car plants in Europe with annual production of around half a million cars. Manufacturing has heavily increased since the factory was built at the end of the 1980s. As a means of keeping up with growing demand, plant management decided in 2012 to increase the capacity of the plant's own press shop to support continued growth.

 
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140

GOM workshops on industrial 3D-measurement technology in casting&forging processes and plastics&injection moulding processes

143

Youthful passion in science and technology

 

 

List of advertisers in 52. number of IRT3000

List of advertisers in 52. number of IRT3000
 

3WAY d.o.o.
ABB, d.o.o.
ACAM, d.o.o.
ANNI d.o.o.
ARBURG GmbH
AUDAX d.o.o.
BASIC d.o.o.
Beckhoff Automation GmbH
BÖHLER EDELSTAHL GMBH & Co KG
BTS Company, d.o.o.
Camincam, d.o.o.
Celjski sejem d.d.
CNC Pro
COPA DATA
DATA COM, d.o.o.
Dewesoft d.o.o.
Društvo livarjev Slovenije
Društvo vzdrževalcev Slovenije
Elesa+Ganter Austria GmbH
ENGEL
Fakulteta za Strojništvo, UL
FANUC FA Hungary Kft.
FUCHS Maziva LSL d.o.o.
Gospodarska zbornica Slovenije
Hakansson ESE d.o.o.
HALDER, d.o.o.
Hexagon Metrology, S.p.A.
HIDEX, d.o.o.
Ib-CADdy, d.o.o.
Ib-procadd, d.o.o.
INEA RBT d.o.o.
IPRO ING d.o.o.
ITS, d.o.o.
KERN d.o.o.
KMS d.o.o.
KORLOY Europe

LCR d.o.o.
Lakara d.o.o.
LESNIK, d.o.o.
Letak naklada d.o.o.
LOTRIČ, d.o.o.
Makino s.r.o.
MEM - mechanic & electronic measurement
Meusburger Georg GmbH & Co KG
Miel, d.o.o.
MiniTec, d.o.o.
MURR Elektronik
National Instruments
PILIH, d.o.o.
PolyTrib
PS, d.o.o. Logatec
Rappold Winterhur brusilna tehnika d.o.o.
Revija EGES
Revija Industrija
Revija IRT3000
Revija Ventil
ROBOS d.o.o.
SECO TOOLS
Sejem EuroBlech
Siming d.o.o.
Solid World d.o.o.
TECOS
Tehna Plus d.o.o.
TEXIMP d.o.o. (HAAS Automation)
Tip teh d.o.o.
Topomatika d.o.o. HR
TOP TEH d.o.o.
WALTER Austria Ges.m.b.H.
WEDCO
YASKAWA Slovenija d.o.o.
ZIBRT d. o. o.

 

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